12 1-800-735-6200 102 configuration chart full-size modules mega modules: # of modules single output vi-l - 50-200w 4.9" x 2.5" x 0.62" 1 vi-m - 100-400w 4.9" x 4.9" x 0.62" 2 vi-n - 300-600w 4.9" x 7.3" x 0.62" 3 dual output vi-p - 100-400w 4.9" x 4.9" x 0.62" 2 vi-q - 150-600w 4.9" x 7.3" x 0.62" 3 triple output vi-r - 150-600w 4.9" x 7.3" x 0.62" 3 junior-size modules mega module juniors: single output vi-lj - 25-100w 2.58" x 2.5" x 0.62" 1 dual output vi-pj - 50-200w 2.58" x 4.9" x 0.62" 2 triple output vi-rj - 75-300w 2.58" x 7.3" x 0.62" 3 features inputs: 10 to 400vdc any output, 1 to 95vdc ul, csa, t?v, vde, babt ce marked 80-90% efficiency (typical) up to 27w/cubic inch 1 up 2.58" x 2.5" x 0.62" (junior) 4.9" x 2.5" x 0.62" (full size) 2 up 2.58" x 4.9" x 0.62" (junior) 4.9" x 4.9" x 0.62" (full size) 3 up 2.58" x 7.3" x 0.62" (junior) 4.9" x 7.3" x 0.62" (full size) zcs power architecture low noise fm control booster versions available for expanded output power-full size only mega module & mega module jr. family 25 to 600 watts dc-dc converters single, dual, triple output chassis mount product highlights vicor? mega module and mega module jr. families of single, dual and triple output dc-dc converters provide power system designers with cost effective, high performance, off-the-shelf solutions to applications that might otherwise require a custom supply. incorporating standard vi-200 or vi-j00 family converters in rugged, chassis mount packages, mega module and mega module jr.? can be ordered with single, dual or triple outputs, having a combined output power of up to 600w. totally isolated outputs eliminate efficiency penalties and output interaction problems. input voltage mega mega nominal range brownout * transient ** module module jr. 0 = 12v 10 - 20v n/a 22 (4) (1) 1 = 24v 21 - 32v 18 36 (8) (5) w= 24v 18 - 36v n/a n/a (8) (5) 2 = 36v 21 - 56v 18 60 (6) (1) 3 = 48v 42 - 60v 36 72 (10) (5) n = 48v 36 - 76v n/a n/a (10) (5) 4 = 72v 55 - 100v 45 110 (9) (4) t = 110v 66 - 160v n/a n/a (8) (5) 5 = 150v 100 - 200v 85 215 (9) (5) 6 = 300v 200 - 400v 170 425 (10) (6) 7 = 150/300v 100 - 375v 90 n/a (5) (1) product grade mega module mega module jr. e = -10 c to +85 c -10 c to +100 c c = -25 c to +85 c -25 c to +100 c i = -40 c to +85 c -40 c to +100 c m = -55 c to +85 c -55 c to +100 c refers to baseplate temperature output voltage z=2v y = 3.3v 0=5v m = 10v 1 = 12v 2 = 15v 3 = 24v l = 28v 4 = 48v (1 to 95v, consult factory) *brownout 75% of rated load. **transient voltage for 1 second. ***consult factory for availability of t input mega module jrs. output power/current v out 5v v out < 5v w = 100w w = 20a v = 150w v = 30a u = 200w u = 40a s = 300w s = 60a q = 400w q = 80a output power/current v out 5v v out < 5v s = 300w s = 60a p = 450w p = 90a m = 600w m = 120a max. output per module 5v outputs >5v outputs <5v outputs (1) 50w 50w 10a (4) 75w 75w 15a (5) 75w 100w 20a (6) 100w 100w 20a max. output per module 5v outputs >5v outputs <5v outputs (7) 100w 150w 30a (8) 150w 150w 30a (9) 150w 200w 40a (10) 200w 200w 40a output power/current mega module mega module jr. v out 5v v out < 5v v out 5v v out < 5v y = 50w y = 10a z = 25w z = 5a x = 75w x = 15a y = 50w y = 10a w = 100w w = 20a x = 75w x = 15a v = 150w v = 30a w = 100w w = 20a u = 200w u = 40a
12 1-800-735-6200 103 mega module (e-grade) mega module (c-, i-, m-grade) parameter min. typ. max. min. typ. max. units test conditions input characteristics inrush charge 120x10 -6 120x10 -6 200x10 -6 coulombs nom. line, per module input reflected ripple current pp 10% 10% i in nom. line, full load input ripple rejection db 120 hz, nom. line db 2400 hz, nom. line no load power dissipation 1.35 2 1.35 2 watts per module output characteristics setpoint accuracy 1% 2% 0.5% 1% v nom load/line regulation 0.5% 0.05% 0.2% v nom ll to hl, 10% to fl load/line regulation 1% 0.2% 0.5% v nom ll to hl, nl to 10% output temperature drift 0.02 0.01 0.02 % / c over rated temp. long term drift 0.02 0.02 %/1k hours output ripple - pp: 2v, 3.3v 150 60 100 mv 20 mhz bandwidth 5v 5% 2% 3% 20 mhz bandwidth 10-48v 3% 0.75% 1.5% 20 mhz bandwidth high/low program 1 50% 110% 50% 110% total remote sense compensation 0.5 0.5 volts 0.25v max. neg. leg ovp setpoint 2 125% 115% 125% 135% v nom recycle power current limit 105% 135% 105% 125% i nom automatic restart short circuit current 3 20% 140% 20% 130% i nom control pin characteristics gate out impedance 50 50 ohms gate in impedance 10 3 10 3 ohms gate in open circuit voltage 6 6 volts use open collector gate in low threshold 0.65 0.65 volts gate in low current 6 6 ma power sharing accuracy .95 1.05 0.95 1.05 dielectric withstand characteristics input to output 3,000 3,000 v rms baseplate earthed output to baseplate 500 500 v rms input to baseplate 1,500 1,500 v rms thermal characteristics efficiency 78-88% 80-90% baseplate to chassis 0.1 0.1 c/watt thermal shutdown 90 95 105 90 95 105 c cool and recycle (drivers only)baseplate power to restart mechanical specifications weight 1 up 9.0 (255) 9.0 (255) ounces (grams) 2 up 1.2 (545) 1.2 (545) lbs. (grams) 3 up 1.7 (772) 1.7 (772) lbs. (grams) 1 10v,12v and 15v outputs, standard trim range 10%. consult factory for wider trim range. 2 131% typical for booster modules. 3 output voltages of 5v or less incorporate foldback current limiting; outputs of 10v and above contain straight-line limiting. 25+20log ( vin ) vout 30+20log ( vin ) vout 20+20log ( vin ) vout mega module specifications (typical at t bp = 25?, nom. line and 75% load, unless otherwise specified)
12 1-800-735-6200 104 mega module jr. (e-grade) mega module jr. (c-, i-, m-grade) parameter min. typ. max. min. typ. max. units test conditions input characteristics inrush charge 60x10 -6 100x10 -6 60x10 -6 100x10 -6 coulombs nom. line, per module input reflected ripple current pp 10% 10% i in nom. line, full load input ripple rejection db 120 hz, nom. line db 2400 hz, nom. line no load power dissipation 1.35 2 1.35 2 watts per module output characteristics setpoint accuracy 1.0% 2.0% 0.5% 1% v nom load/line regulation 0.5% 0.05% 0.2% v nom ll to hl, 10% to fl load/line regulation 1.0% 0.2% 0.5% v nom ll to hl, nl to 10% output temperature drift 0.02 0.01 %/ c over rated temp. long term drift 0.02 0.02 %/1k hours output ripple, pp: 2v, 3.3v 200 100 150 mv 20 mhz bandwidth 5v 5% 2% 3% 20 mhz bandwidth 10v-48v 3% 0.75% 1.5% 20 mhz bandwidth high/low program 1 50% 110% 50% 110% v nom total remote sense compensation 0.5 0.5 volts 0.25v max. neg. leg ovp setpoint n/a n/a current limit 105% 135% 105% 125% i nom automatic restart short circuit current 105% 140% 105% 130% i nom control pin characteristics gate out impedance 50 50 ohms gate in impedance 10 3 10 3 ohms gate in high threshold 6 6 volts use open collector gate in low threshold 0.65 0.65 volts gate in low current 6 6 ma dielectric withstand characteristics input to output 3,000 3,000 v rms baseplate earthed output to baseplate 500 500 v rms input to baseplate 1,500 1,500 v rms thermal characteristics efficiency 78-88% 80-90% baseplate to chassis 0.2 0.2 c/watt mechanical specifications weight 1 up 4.5 (127) 4.5 (127) ounces (grams) 2 up 8.8 (250) 8.8 (250) ounces (grams) 3 up 13.3 (377) 13.3 (377) ounces (grams) 1 10v,12v and 15v outputs, standard trim range 10%. consult factory for wider trim range. 25+20log ( vin ) vout 30+20log ( vin ) vout 20+20log ( vin ) vout mega module jr. specifications (typical at t bp = 25?, nom. line and 75% load, unless otherwise specified)
12 1-800-735-6200 105 mega module mechanical specifications l- and lj-series inputs side view (all models) m-series m-series q-series n-series n-series q-series l- and lj-series 1.60 (40,6) jr. module: 3.20 (81,3) jr. module .150 ( 3,81) thru c'bore .250 ( 6,35) x .170 (4,32) deep b d a c e 4 1 3 2 top view 0.62 (16.0) typ. 5.52 (140,2) typ. 2.76 (70,1) typ. .19 (4,8) typ. 2.18 (55,4) .16 (4,1) 2,50 (63,5) typ. dc-dc converter mega module baseplate (typ.) mounting: use #6 machine hardware torqed to 5-7in lbs. c a d b e 2 3 1 4 e b d a c k g j f h 1 3 2 4 5 6 top view dc-dc converter tm mega module 5 .25 (6,4) typ. 2.26 (57,4) 2.26 (57,4) .19 (4,8) 4.90 (124,5) typ. c a d b e 1 3 2 4 4 h f j g k e b d a c b a c d e p m l n q j g k h f 8 7 1 2 3 3 2 1 7 8 4 5 6 top view 7 6.94 (176,3) 2.26 (57,4) 2.26 (57,4) .19 (4,8) 7.32 (185,9) typ. dc-dc converter mega module 2.58 (65,5) jr. module: ser. no. 4.90 (124,5) typ. .53 (13,5) typ. inputs 1 input 5 gate out #2 2 gate out #1 6 gate in #2 3 gate in #1 7 gate out #3 4 +input 8 gate in #3 outputs output #1 output #2 output #3 a output f output l output b sense* g sense m sense c trim* h trim n trim d +sense* j +sense p +sense e +output k +output q +output *for units with batmod b-i mon c-i trim d-v trim outputs r- and rj-series nut terminal lug screw helical lockwasher terminal and product model terminal style screw size recommended torque ?nput, +input all models pcb 8-32 unc 10 in-lb (1.1 n-m) ?utput, +output l-, p-, r-, lj-, pcb 8-32 unc 10 in-lb (1.1 n-m) pj- & rj-series m- & n-series metal 1/4-20 unc 65 in-lb (7.2 n-m) q-series pcb 8-32 unc 10 in-lb (1.1 n-m) metal 1/4-20 unc 65 in-lb (7.2 n-m) supervisory sized to accept amp faston insulated all models receptacle #2-520184-2 p- and pj-series p- and pj-series r- and rj-series mounting information use #6 machine hardware torqued to 5-7 in-lbs.
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